AFL Retrofit wiring 5-Door ONLY.

[Rusty2009]

AFL Retrofit wiring 5-Door ONLY.

Another VXOC First.

****VERY IMPORTANT GM WILL NO LONGER SUPPORT THIS RETROFIT AND THEY WILL NOT SUPPLY A VCI

CUSTOM PROGRAMMING IS NEEDED ONLY A SELECT FEW PEOPLE CAN DO THIS****

This only covers 5-door J's.

This is not a case of swapping wires around on the headlamp plug, there are 2 reasons for this.
1. The wire gauge is different.
2. only a few wires go to the fuse board the rest go inside the car.

So the first thing you need to do is buy some wire and terminals.

I shall give you a list of wire you can choose what ever colours you want but I'll tell you mine and where I got it from in-case you want to follow this a bit better.

Form ECS
20M White /Red 0.5
20M Brown / White 0.5
20M Grey / Black 0.5
10M Purple / Red 0.5
10M Green / Brown 0.5
10M Green / Purple 0.5
10M White 0.5
10M Blue 0.5
15M Black 0.5

From Polevolt
15M Purple / Yellow 1.5
10M Yellow 1.5
3M Blue / Red 1.5
10M Black / White 1.5
15M Black 1.5

From Auto sparks
12M Blue / Brown 1.0
12M Slate / Blue 1.0

From Simtek
10M White / Blue 0.5

Please note I ordered more wire than was needed in case of any mistakes happened.

Terminals were very hard to track down I got them from mouser in the end but was not cheap.

Automotive Connectors FEMALE 2.8MM TERM 2.0MM INSUL DIA TIN

Automotive Connectors FEMALE 2.8MM TERM 3.0MM INSUL DIA TIN

Automotive Connectors 1.5mm FEMALE TERM 0.5-1 SQmm TIN

I ordered 35 of each

You also need to buy the following as I couldn't track the pins outs or the plugs.

2x 93181753 for the levelling sensors.

1x 13314092 for the AFL module connector x2.

You could use the connectors you have for the headlamp but I'd advise you go to a scrap yard and get some from a J or H or you can them new 88988927
The Terminals for these are listed above from Mouser

While you are at the scrap yard you might as well look in the H (Radio area) for the plug needed K28 X1 or you can buy it new 93187174.
The Terminals for this are here http://uk.rs-online.com/web/p/products/6809027/

I shall list all the parts that need new wiring below, This will have a picture of the connector and then a table underneath with the wires (I will only list the wires needed).

Headlamp connectors

AFL E13L

[TR] [TD]PIN[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]1.5 Black[/TD] [TD]1150[/TD] [TD]Ground (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]3[/TD] [TD]1.5 Yellow[/TD] [TD]712[/TD] [TD]Left Headlamp Low Beam Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]4[/TD] [TD]1.0 Grey / D-Blue[/TD] [TD]7538[/TD] [TD]Left Front DRL Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]5[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]6[/TD] [TD]1.5 Brown / Yellow[/TD] [TD]189[/TD] [TD]Headlamp Levelling Motor Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]7[/TD] [TD]0.5 D-Green / Brown[/TD] [TD]7529[/TD] [TD]Linear Interconnect Network Bus 7 (T4F or T95)[/TD] [/TR] [TR] [TD]8[/TD] [TD]1.5 Black[/TD] [TD]1050[/TD] [TD]Ground (T4F or T95)[/TD] [/TR] [TR] [TD]9[/TD] [TD]1.5 Yellow / Grey[/TD] [TD]57[/TD] [TD]Left Cornering Lamp Supply Voltage (T95)[/TD] [/TR] [TR] [TD]10[/TD] [TD]1.5 Black[/TD] [TD]1150[/TD] [TD]Ground (T4F or T95)[/TD] [/TR]

AFL E13R

[TR] [TD]PIN[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]1.5 Black[/TD] [TD]1050[/TD] [TD]Ground (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]3[/TD] [TD]1.5 Yellow[/TD] [TD]312[/TD] [TD]Right Headlamp Low Beam Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]4[/TD] [TD]1.0 D-Blue / Brown[/TD] [TD]7539[/TD] [TD]Right Front DRL Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]5[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]6[/TD] [TD]1.5 Brown / Yellow[/TD] [TD]189[/TD] [TD]Headlamp Levelling Motor Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]7[/TD] [TD]0.5 D-Green / Violet[/TD] [TD]7528[/TD] [TD]Linear Interconnect Network Bus 6 (T4F or T95)[/TD] [/TR] [TR] [TD]8[/TD] [TD]1.5 Black[/TD] [TD]1050[/TD] [TD]Ground (T4F or T95)[/TD] [/TR] [TR] [TD]9[/TD] [TD]1.5 Yellow / White[/TD] [TD]55[/TD] [TD]Left Cornering Lamp Supply Voltage (T95)[/TD] [/TR] [TR] [TD]10[/TD] [TD]1.5 Black[/TD] [TD]1050[/TD] [TD]Ground (T4F or T95)[/TD] [/TR]

Levelling sensors

B51F

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]0.5 Black / Grey[/TD] [TD]7526[/TD] [TD]Front Axle Level Sensor Low Reference (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]0.5 Brown / White[/TD] [TD]7525[/TD] [TD]Front Axle Level Sensor Signal (T4F or T95)[/TD] [/TR] [TR] [TD]3[/TD] [TD]0.5 White / Red[/TD] [TD]7524[/TD] [TD]Front Axle Level Sensor 5 Volt Reference (T4F or T95)[/TD] [/TR]

B51R

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]0.5 Black / Brown[/TD] [TD]2185[/TD] [TD]Automatic Level Control Position Sensor Low Reference (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]0.5 Brown[/TD] [TD]2184[/TD] [TD]Automatic Level Control Position Sensor Signal (T4F or T95)[/TD] [/TR] [TR] [TD]3[/TD] [TD]0.5 White / Red[/TD] [TD]2165[/TD] [TD]Automatic Level Control Position Sensor 5 Volt Reference (T4F or T95)[/TD] [/TR]

Headlamp Levelling Control

AFL K28X1

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]0.5 Black[/TD] [TD]1150[/TD] [TD]Ground (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]0.5 White / Red[/TD] [TD]2165[/TD] [TD]Automatic Level Control Position Sensor 5 Volt Reference (T4F or T95)[/TD] [/TR] [TR] [TD]3[/TD] [TD]0.5 Black / Brown[/TD] [TD]2185[/TD] [TD]Automatic Level Control Position Sensor Low Reference (T4F or T95)[/TD] [/TR] [TR] [TD]4[/TD] [TD]0.5 White[/TD] [TD]2501[/TD] [TD]High Speed GMLAN Serial Data (-) (1) (T4F or T95)[/TD] [/TR] [TR] [TD]5[/TD] [TD]0.5 D-Blue[/TD] [TD]2500[/TD] [TD]High Speed GMLAN Serial Data (+) (1) (T4F or T95)[/TD] [/TR] [TR] [TD]6[/TD] [TD]0.5 Brown[/TD] [TD]2184[/TD] [TD]Automatic Level Control Position Sensor Signal (T4F or T95)[/TD] [/TR] [TR] [TD]7[/TD] [TD]0.5 White / D-Blue[/TD] [TD]5986[/TD] [TD]Serial Data Communication Enable (T4F or T95)[/TD] [/TR] [TR] [TD]8[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]9[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]10[/TD] [TD]0.5 Red / Violet[/TD] [TD]1242[/TD] [TD]Battery Positive Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]11[/TD] [TD]0.5 White / Red[/TD] [TD]7524[/TD] [TD]Front Axle Level Sensor 5 Volt Reference (T4F or T95)[/TD] [/TR] [TR] [TD]12[/TD] [TD]0.5 Black / Grey[/TD] [TD]7526[/TD] [TD]Front Axle Level Sensor Low Reference (T4F or T95)[/TD] [/TR] [TR] [TD]13[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]14[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]15[/TD] [TD]0.5 Brown / White[/TD] [TD]7525[/TD] [TD]Front Axle Level Sensor Signal (T4F or T95)[/TD] [/TR] [TR] [TD]16[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]17[/TD] [TD]0.5 D-Green / Violet[/TD] [TD]7528[/TD] [TD]Linear Interconnect Network Bus 6 (T4F or T95)[/TD] [/TR] [TR] [TD]18[/TD] [TD]0.5 D-Green / Brown[/TD] [TD]7529[/TD] [TD]Linear Interconnect Network Bus 7 (T4F or T95)[/TD] [/TR]

AFL K28X2

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]1.5 Violet / Yellow[/TD] [TD]539[/TD] [TD]Run/Crank Ignition 1 Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]1.5 Violet / Yellow[/TD] [TD]539[/TD] [TD]Run/Crank Ignition 1 Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]3[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]4[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [TD]Not Used[/TD] [/TR] [TR] [TD]5[/TD] [TD]1.5 Yellow / White[/TD] [TD]58[/TD] [TD]Right Cornering Lamp Supply Voltage (T95)[/TD] [/TR] [TR] [TD]6[/TD] [TD]1.5 Yellow / Grey[/TD] [TD]57[/TD] [TD]Left Cornering Lamp Supply Voltage (T95)[/TD] [/TR]

BCM (Body Control Module)

BCM K9X1

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]24[/TD] [TD]0.5 White[/TD] [TD]2501[/TD] [TD]High Speed GMLAN Serial Data (-) (1)[/TD] [/TR] [TR] [TD]25[/TD] [TD]0.5 D-Blue[/TD] [TD]2500[/TD] [TD]High Speed GMLAN Serial Data (+) (1)[/TD] [/TR]

BCM K9X4

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]1.0 D-Blue / Brown[/TD] [TD]7539[/TD] [TD]Right Front DRL Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]1.0 Grey / D-Blue[/TD] [TD]7538[/TD] [TD]Left Front DRL Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]23[/TD] [TD]0.5 White / D-Blue[/TD] [TD]5986[/TD] [TD]Serial Data Communication Enable[/TD] [/TR]

BCM K9X5

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]10[/TD] [TD]0.35 Brown / Yellow[/TD] [TD]1970[/TD] [TD]Headlamp Low Beam Relay Control (T4F or T95)[/TD] [/TR]

Engine Fuse board

FUSEBOARD X50AX1

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]15[/TD] [TD]1.5 Brown / Yellow[/TD] [TD]189[/TD] [TD]Headlamp Levelling Motor Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]50[/TD] [TD]1.5 Yellow[/TD] [TD]312[/TD] [TD]Right Headlamp Low Beam Supply Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]51[/TD] [TD]1.5 Yellow[/TD] [TD]712[/TD] [TD]Left Headlamp Low Beam Supply Voltage (T4F or T95)[/TD] [/TR]

Fuseboard X50AX2

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]2[/TD] [TD]2.5 Violet / Grey[/TD] [TD]539[/TD] [TD]Run/Crank Ignition 1 Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]42[/TD] [TD]0.35 Brown / Yellow[/TD] [TD]1970[/TD] [TD]Headlamp Low Beam Relay Control (T4F or T95)[/TD] [/TR] [TR] [TD]64[/TD] [TD]1.5 Red / Yellow[/TD] [TD]3040[/TD] [TD]Battery Positive Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]68[/TD] [TD]1.5 Red / Yellow[/TD] [TD]3040[/TD] [TD]Battery Positive Voltage (T4F or T95)[/TD] [/TR] [TR] [TD]76[/TD] [TD]0.5 Red / Violet[/TD] [TD]1242[/TD] [TD]Battery Positive Voltage (T4F or T95)[/TD] [/TR]

My Wiring info to simplify all the above.

My Wiring

[TR] [TD]Start Point[/TD] [TD]Function[/TD] [TD]Wire Size / Colour[/TD] [TD]Circuit[/TD] [TD]End Point[/TD] [TD]My Wire Size / Colour[/TD] [TD]Note's[/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 2[/TD] [TD]Automatic Level Control Position Sensor 5 Volt[/TD] [TD]0.5 White / Red[/TD] [TD]2165[/TD] [TD]BR51R - Rear Pin 3[/TD] [TD]0.5 White / Red[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 6[/TD] [TD]Automatic Level Control Position Sensor Signal[/TD] [TD]0.5 Brown[/TD] [TD]2184[/TD] [TD]BR51R - Rear Pin 2[/TD] [TD]0.5 Brown / White[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 3[/TD] [TD]Automatic Level Control Position Sensor Low Ref[/TD] [TD]0.5 Black / Brown[/TD] [TD]2185[/TD] [TD]BR51R - Rear Pin 1[/TD] [TD]0.5 Grey / Black[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 11[/TD] [TD]Front Axle Level Sensor 5 Volt Ref[/TD] [TD]0.5 White / Red[/TD] [TD]7524[/TD] [TD]BR51F - Front Pin 3[/TD] [TD]AS ABOVE[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 15[/TD] [TD]Front Axle Level Sensor Signal[/TD] [TD]0.5 Brown / White[/TD] [TD]7525[/TD] [TD]BR51F - Front Pin 2[/TD] [TD]AS ABOVE[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 12[/TD] [TD]Front Axle Level Sensor Low Ref[/TD] [TD]0.5 Black / Grey[/TD] [TD]7526[/TD] [TD]BR51F - Front Pin 1[/TD] [TD]AS ABOVE[/TD] [TD][/TD] [/TR] [TR] [TD]X50A Fuse Block X1 pin 15[/TD] [TD]Headlamp Levelling Motor Supply Voltage[/TD] [TD]1.5 Brown / Yellow[/TD] [TD]189[/TD] [TD]E13R - Right & E13L - Left Pin 6 on both[/TD] [TD]1.5 Purple / Yellow[/TD] [TD]Splits in headlight harness after Fuse Board[/TD] [/TR] [TR] [TD]X50A Fuse Block X1 pin 50[/TD] [TD]Right Headlamp Low Beam Supply Voltage[/TD] [TD]1.5 Yellow[/TD] [TD]312[/TD] [TD]E13R-Right Pin 3[/TD] [TD]1.5 Yellow[/TD] [TD][/TD] [/TR] [TR] [TD]X50A Fuse Block X1 pin 51[/TD] [TD]Left Headlamp Low Beam Supply Voltage[/TD] [TD]1.5 Yellow[/TD] [TD]712[/TD] [TD]E13L-Left Pin 3[/TD] [TD]1.5 Yellow[/TD] [TD][/TD] [/TR] [TR] [TD]X50A Fuse Block X2 pin 2[/TD] [TD]Run / Crank Ignition 1 Voltage[/TD] [TD]2.5 Violet / Grey[/TD] [TD]539[/TD] [TD]K28 H.L.C.M x2 Pins 1 & 2[/TD] [TD]2.5 Red / Yellow[/TD] [TD]Splits in Harness in car goes to K28 X2 pins 1 & 2[/TD] [/TR] [TR] [TD]X50A Fuse Block X2 pin 76[/TD] [TD]Battery Positive Voltage[/TD] [TD]0.5 Red / Violet[/TD] [TD]1242[/TD] [TD]K28 H.L.C.M x1 Pin 10[/TD] [TD]0.5 Purple / Red[/TD] [TD][/TD] [/TR] [TR] [TD]X50A Fuse Block X2 pin 42[/TD] [TD]Headlamp Low Beam Relay Control[/TD] [TD]0.35 Brown / Yellow[/TD] [TD]1970[/TD] [TD]K9 B.C.M x5 Pin 10[/TD] [TD]N/A see notes ->[/TD] [TD]Just swap BCM X5 pin 21 in BCM X5 pin 10[/TD] [/TR] [TR] [TD]X50A Fuse Block X2 pin 64[/TD] [TD]Battery Positive Voltage[/TD] [TD]1.5 Red / Yellow[/TD] [TD]3040[/TD] [TD]Loops Back To Pin 68[/TD] [TD]1.5 Blue / Red[/TD] [TD][/TD] [/TR] [TR] [TD]X50A Fuse Block X2 pin68[/TD] [TD]Battery Positive Voltage[/TD] [TD]1.5 Red / Yellow[/TD] [TD]3040[/TD] [TD]Loops Back To Pin 64[/TD] [TD]1.5 Blue / Red[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 18[/TD] [TD]Linear Interconnect Network Bus 7[/TD] [TD]0.5 D-Green / Brown[/TD] [TD]7529[/TD] [TD]E13L-Left Pin 7[/TD] [TD]0.5 Green / Brown[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 17[/TD] [TD]Linear Interconnect Network Bus 6[/TD] [TD]0.5 D-Green / Violet[/TD] [TD]7528[/TD] [TD]E13R-Right Pin 7[/TD] [TD]0.5 Green / Purple[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X2 pin 5[/TD] [TD]Right Cornering Lamp Supply Voltage[/TD] [TD]1.5 Yellow / White[/TD] [TD]58[/TD] [TD]E13R-Right Pin 9[/TD] [TD]1.5 Black / White[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X2 pin 6[/TD] [TD]Left Cornering Lamp Supply Voltage[/TD] [TD]1.5 Yellow / Grey[/TD] [TD]57[/TD] [TD]E13L-Left Pin 9[/TD] [TD]1.5 Black / White[/TD] [TD][/TD] [/TR] [TR] [TD]K9 B.C.M x4 pin 1[/TD] [TD]Right Front DRL Supply Voltage[/TD] [TD]1.0 D-Blue / Brown[/TD] [TD]7539[/TD] [TD]E13R-Right Pin 4[/TD] [TD]1.0 Blue / Brown[/TD] [TD][/TD] [/TR] [TR] [TD]K9 B.C.M x4 pin 2[/TD] [TD]Left Front DRL Supply Voltage[/TD] [TD]1.0 Grey / D-Blue[/TD] [TD]7538[/TD] [TD]E13L-Left Pin 4[/TD] [TD]1.0 Blue / Slate[/TD] [TD][/TD] [/TR] [TR] [TD]K9 B.C.M x4 pin 23[/TD] [TD]Serial Data Communication Enable[/TD] [TD]0.5 White / D-Blue[/TD] [TD]5986[/TD] [TD]K28 H.L.C.M x1 Pin 7[/TD] [TD]0.5 White / Blue[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 4[/TD] [TD]High Speed GMLAN Serial Data (-) (1)[/TD] [TD]0.5 White[/TD] [TD]2501[/TD] [TD]B.C.M x1 Pin 24[/TD] [TD]0.5 White[/TD] [TD][/TD] [/TR] [TR] [TD]K28 H.C.C.M X1 pin 5[/TD] [TD]High Speed GMLAN Serial Data (+) (1)[/TD] [TD]0.5 D-Blue[/TD] [TD]2500[/TD] [TD]B.C.M x1 Pin 25[/TD] [TD]0.5 Blue[/TD] [TD][/TD] [/TR] [TR] [TD]G102[/TD] [TD]Ground[/TD] [TD]1.5 Black[/TD] [TD]1050[/TD] [TD]E13R-Right Pins 1, 8, 10[/TD] [TD]1.5 Black[/TD] [TD]Use a ground point in the engine bay by the Headlight[/TD] [/TR] [TR] [TD]G101[/TD] [TD]Ground[/TD] [TD]1.5 Black[/TD] [TD]1150[/TD] [TD]E13L-Left Pins 1, 8, 10[/TD] [TD]1.5 Black[/TD] [TD]Use a ground point in the engine bay by the Headlight[/TD] [/TR] [TR] [TD]G101[/TD] [TD]Ground[/TD] [TD]0.5 Black[/TD] [TD]1150[/TD] [TD]K28 H.L.C.M Pin 1[/TD] [TD]0.5 Black[/TD] [TD]Use a ground point in the engine bay by the Headlight[/TD] [/TR]

Now I will list all Pins that need to be removed (This is for the Halogen system).

If you haven't already get yourself a nice set of Terminal Release Tools, This is the kit I have after trying a few of the cheaper tools that were too short too small or just too big.
http://www.ebay.co.uk/itm/12pce-Terminal-Release-Tool-Kit-Car-Electrical-Connection-Removal-Install-2073-/130963180581?pt=LH_DefaultDomain_3&hash=item1e7e038c25

Engine Fuse Board

Pin Remove X50AX1

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]11[/TD] [TD]1.5 White[/TD] [TD]311[/TD] [TD]Right Headlamp High Beam Supply Voltage (T4A)[/TD] [/TR] [TR] [TD]15[/TD] [TD]1.0 Violet / D-Green[/TD] [TD]439[/TD] [TD]Run/Crank Ignition 1 Voltage (TR6[/TD] [/TR] [TR] [TD]16[/TD] [TD]1.0 Violet / D-Green[/TD] [TD]439[/TD] [TD]Run/Crank Ignition 1 Voltage (TR6[/TD] [/TR] [TR] [TD]18[/TD] [TD]1.0 D-Blue / Brown[/TD] [TD]7539[/TD] [TD]Right Front DRL Supply Voltage (T3N with T4A)[/TD] [/TR] [TR] [TD]19[/TD] [TD]1.0 Yellow[/TD] [TD]312[/TD] [TD]Right Headlamp Low Beam Supply Voltage[/TD] [/TR] [TR] [TD]47[/TD] [TD]1.5 White[/TD] [TD]711[/TD] [TD]Left Headlamp High Beam Supply Voltage (T4A)[/TD] [/TR] [TR] [TD]52[/TD] [TD]1.0 Yellow[/TD] [TD]712[/TD] [TD]Left Headlamp Low Beam Supply Voltage[/TD] [/TR] [TR] [TD]54[/TD] [TD]1.0 Grey / D-Blue[/TD] [TD]7538[/TD] [TD]Left Front DRL Supply Voltage (T3N with T4A)[/TD] [/TR]

Pin Remove X50AX2

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]18[/TD] [TD]0.35 Brown / Violet[/TD] [TD]1969[/TD] [TD]Headlamp High Beam Relay Control (T4A)[/TD] [/TR] [TR] [TD]37[/TD] [TD]0.35 Grey / D-Blue[/TD] [TD]545[/TD] [TD]DRL Relay Control (T3N with T4A)[/TD] [/TR] [TR] [TD]64[/TD] [TD]1.0 Yellow[/TD] [TD]712[/TD] [TD]Left Headlamp Low Beam Supply Voltage (T4A)[/TD] [/TR] [TR] [TD]66[/TD] [TD]1.0 Yellow[/TD] [TD]312[/TD] [TD]Right Headlamp Low Beam Supply Voltage (T4A)[/TD] [/TR]

B.C.M (Body Control Module)

Pin Remove BCM K9X4

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]1[/TD] [TD]1.0 Yellow[/TD] [TD]312[/TD] [TD]Right Headlamp Low Beam Supply Voltage (without T4F or T95)[/TD] [/TR] [TR] [TD]2[/TD] [TD]1.0 Yellow[/TD] [TD]712[/TD] [TD]Left Headlamp Low Beam Supply Voltage (without T4F or T95)[/TD] [/TR]

Pin Remove BCM K9X5

[TR] [TD]Pin[/TD] [TD]Wire[/TD] [TD]Circuit[/TD] [TD]Function[/TD] [/TR] [TR] [TD]15[/TD] [TD]0.35 Grey / D-Blue[/TD] [TD]545[/TD] [TD]DRL Relay Control (T3N with T4A)[/TD] [/TR] [TR] [TD]18[/TD] [TD]0.35 Brown / Violet[/TD] [TD]1969[/TD] [TD]Headlamp High Beam Relay Control (T4A)[/TD] [/TR] [TR] [TD]21[/TD] [TD]0.35 White / Brown[/TD] [TD]544[/TD] [TD]DRL Relay Control (T3N with T4A)[/TD] [/TR]

Once you have made all the wiring changes your new AFL lights will only only work you've you requested a VCI it's not as simple as just request it for the AFL Also AFL is not a recognized retrofit and therefore it's not quite so straight forward.

All this information was gathered by myself and shown to work after successfully obtaining the VCI codes on 27th October 2014.

As with all electrical how-to's
we except no responsibility for any issues that could arise all are carried out at your own risk.
If the how-to is followed correctly you should have no issues.


PLEASE ASK ALL QUESTION IN THIS THREAD AS PM'S WILL BE IGNORED
(LET OTHERS KNOW THE ANSWER/S TO ANY QUESTION/S TOO)

****VERY IMPORTANT GM WILL NO LONGER SUPPORT THIS RETROFIT AND THEY WILL NOT SUPPLY A VCI****

[cornishtaz]

Top work mate👍👍

[tucpal]

you did a fantastic job there rusty and well done on being the first to get this working

[bhalay207]

I'd love afl but that's way above my skillset

[luffy]

Hi Rusty, I just find this How To ! I'm the guy on youtube

[Rusty2009]

Hi Rusty, I just find this How To ! I'm the guy on youtube

Hi sorry not getting back yesterday.

What do you need help with?

[luffy]

no problem ! To begin, I want to check if I can retrofit to AFL on my Astra, I read that I have to check something on the fuse box ? If I have the good fuse ?

[Rusty2009]

Yes you do need to check the pin's in the bottom of the board.

Right for those that want to check the fuse board.


Please note these are pictures of a donor board.





Fuse's and relays
12 Adaptive forward lighting module
23 Headlamp washer system
24 Right low beam (Xenon)
25 Left low beam (Xenon)
33 Adaptive forward lighting
K05 KR2 HeadlampWasher Fluid Pump Relay
K06 KR49 Headlamp Low Beam Relay


You can check where all these are in the fuse's thread http://www.vxoc.org.uk/forum/Thread-Fuses 2nd post


If you have them it would be safe to say you have all pins underneath but it will pay to double check this.


So Disconnect the Negative terminal of the battery, then undo the 3 10mm bolts (they wont come out) you will feel a slight click when they are undone.
DO NOT REMOVE ANY FUSES OR RELAYS YOU DON'T NEED TO





Next get a trim tool and if you look on each side of the board you will see 2 clips just use the the tool and praise them outwards and lift one Conner of the board at a time (Not too far just enough so they are un-clipped)





Then carefully lift the board up may need a wiggle and then turn it over and just make sure the bottom of the board has all pins in (in this picture you can see some are missing).





Refit the board Make sure you do not over tighten the blots but make sure they are done up nice and tight If your car wont start afterwards you've not tightened them up enough.

I will get all the pin info later today.

[luffy]

Ok thank,

This is my fuse box :

[ATTACH=CONFIG]531[/ATTACH]

In RED : 24 and 25, I have nothing here
In GREEN : 23
In BLUE : 12
In WHITE : 33

And for k05 and k06, I think I have it but I'm not sure, can you confirme ?

[Rusty2009]

The fuses that are missing are also missing the pins inside the board from what I can see can you check to see they are there.

[luffy]

For fuse 24 and 25 I have no pins inside

For fuse 12 I have 1 pins on the right

For fuse 23 I have the 2 pins

For fuse 33 I have 1 pins on the left

[Rusty2009]

It that case it would mean a new fuse board and they are not cheap.

[luffy]

Ok, I can't add pins in my fuse board myself ?

[Rusty2009]

You could try I guess you would need a donor board to get the pins from, I know they have bus-bar which handles one side of fuse, also I don't know if the inside circuit board will have all the tracks etc.

[luffy]

Ok, I think the best thing is to change the fuse box, but I'll try to find a donor board. So you think I have good chance to retrofit AFL on my astra if I change the fuse board ?

[Lewis6317]

awesome mate, would love this on my car but its alot of work.

well done mate and great guide

[Rusty2009]

Ok, I think the best thing is to change the fuse box, but I'll try to find a donor board. So you think I have good chance to retrofit AFL on my astra if I change the fuse board ?

If you can a board that matches yours + the AFL part then you should have no problems not all (I can't guarantee GM will give the VCI codes tho), as with all retrofits all it's all trail and error.

[luffy]

How many chance i have to have a VCI code you think ? tomorrow I'ill go to opel to ask for VCI code. Today I found the right headlamp for 200 euros so I think I'll buy it. While looking for a fuse box what else should I check ?

[Rusty2009]

You need both lights ballasts bulbs AFL module.

You need everything fitted before you can request a VCI Code as it uploads all the modules from the car if you they don't see an AFL module they won't give you any codes.

[luffy]

Yes the headlamp has light ballasts bulbs AFL module.

Ok, I just go ask if it is possible to have a VCI code when I'll have retrofit to AFL. And Now, I look for the sensor ? Or I have to check another pins ?

[Rusty2009]

Yes you need the front and rear sensors also the plate.

the dealers won't know if you can get one untill it's tried also as it's not a listed retrofit a dealer may have problems, what you really need to do is find someone who has an MDI and has acess to request VCI codes etc.

[Nemo]

How come when I'm looking at the post everything has [TD] on it?


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[Rusty2009]

How come when I'm looking at the post everything has [TD] on it?


Sent from my iPhone using Tapatalk

Are you viewing it on tapatalk?

If so for some reason it doesn't display the table that you would see in a web browser hence the [TD]


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[Nemo]

I am indeed, that'll explain it aha


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[Rusty2009]

PLEASE TAKE NOTE THAT GM WILL NO LONGER SUPPORT AFL RETROFIT AS ITS THE COMPANIES NEW POILCY!


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[z8083]

After long time i finally found some time to test afl , i made some custom loom to test headlights and it successfully worked . I made a short ride to test it and know i need the wiring the most boring part thanx rusty for your help .
A short video ,

https://www.youtube.com/embed/9cYht1I7jF0

[z8083]

And finally afl retrofited

https://youtu.be/bqLBvisKW90

[sergiu26]

hello rasty 2009 I bought original headlights for afl, and I would like to install them but I don't want to install all the cables for AFL just to have them as headlights with up and down adjustment .... is it possible?

[Rusty2009]

hello rasty 2009 I bought original headlights for afl, and I would like to install them but I don't want to install all the cables for AFL just to have them as headlights with up and down adjustment .... is it possible?

Should be possible, I did make a patch lead up but never got a chance to test it as the person sold their car.

[Peterrl]

hello rasty 2009 I bought original headlights for afl, and I would like to install them but I don't want to install all the cables for AFL just to have them as headlights with up and down adjustment .... is it possible?

Should be possible, I did make a patch lead up but never got a chance to test it as the person sold their car.

I'd like to know the same thing really. My fuse box is like this